China manufacturer CNC Cast Iron Large Diameter Stainless Steel Grooved Pully Belt Ratchet Wheel Pulley Flywheel Manufactures Gear pulley design

Product Description

Model NO. Custom Parts Application Fastener, Auto and Motorcycle Accessories, Hardware Tool, Machinery Accessory
Standard GB, EN, China GB Code, JIS Code, TEMA, ASME Surface Treatment Anodizing
Production Type Mass Production Machining Method CNC Machining
Material Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron Drawing Type Dwg, Dxf, Step, Iges, Pdf, STP, etc.
Tolerance +/-0.002mm, or Customized Roughness Ra0.2-Ra3.2 , or Customized
Surface Finish Anodization, Plating, Passivation, Polish, Brush Colors Blue, Red, Black, Gold, Orange, Green, Gray, White
Sample Service Available Part Name CNC Machining Parts
Service Machining, Assembly, Surface Treatment, etc. Dimensions Customized
Lead Time 1-4 Weeks Depends on Requests MOQ 1 PCS, But Over 100PCS Is a Price Break Point
Machining Capability 3,4,5 Axis CNC Milling, CNC Turning, Sheet Metal Price Negotiable as Per Request
Transport Package Foam, Carton Specification Custom dimension
Trademark Custom Origin China
HS Code 84799 0571 0 Production Capacity 50000PCS

 

 

Product Description

 

Parts Application Industrial Parts, Bikes, Engine parts, Robotic Parts, Decoration, BMX, EDC, yoyo, CHINAMFG parts, Electronics aluminum parts, Toys parts, Gears, Car parts, 4X4 parts, Medical Parts. Oil industry parts.
Audio equipment parts, Musical Instrument parts
Machining Tolerance The best tolerance is +/-0.002mm, can do as per your request.
Roughness Ra0.2-Ra3.2, (as per specification)
Quotation Need to know material, quantity, surface treatment, and another special request before sending you a quotation
Software Available CAD, CHINAMFG Works, UG, CAD/CAM/CAE, PDF.
Surface Finish Matte, Glossy, Tumbling, Smooth, beadblasting.
Surface Treatment Anodization, Plating, Passivation, Polishing, Brushing.
Materials Available Aluminum, Brass, Copper, Stainless Steel, Titanium, PVC, ABS, PEEK, Nylon, Delrin, Acrylic, Steel
Inspection instruments Height Gauge, CMM, Caliper, Electronics Scale, Micrometer/Microcaliper, Gage Blocks, Pin Gauge.
Service Available 1. CNC machining, CNC milling, CNC turning, Sheet Metal, Laser cutting, 
2. Assemble (Using press fit or other technology),
3. Packing for “ready to sale” products, 
4. Customized Packaging,
5. Relative accessory purchasing.

Sample Parts Show

Why Choose us

Our Equipments

Test Report Sample

Certifications

Our Package

FAQ

Q1. Are you a genuine manufacturer?
Yes, all the products are produced in our ISO9001:2015 certified factory; We are also a company registered by China Customs with the right to export and import.
 
Q2. What should I offer to get your quotation?
Please offer us your detailed information for the product, such as drawings with 2D/3D by software Pro/E, Auto CAD, SolidWorks, UG etc; as well as materials, surface treatment, quantity, package. Any special requirements should be highlighted especially for tolerance.
 
Q3. Can we get a complete product besides CNC parts?
To some extent, yes, we can. But firstly we need assess feasibility.
 
Q4. What’s your top process tolerance?
Now our top process tolerance is ± 0.005mm.
 
Q5. What are your sample policy and trade/payment terms?
We can offer the free samples with total value less than USD10; while the buyers should bear shipping cost and import VAT. 
Ex-works, FOB ZheJiang /HangZhou, CIF etc. would be OK for us.
As for the payment, small value is recommended by Paypal or Western Union; larger amount by T/T, 50% as deposit, 50% before shipment.
 
Q6. How about the warranty?
The warranty is for 1 year. As you know, our CNC parts have a long lifespan except for damaged by operating inappropriately.
 
Q7. What’s your policy for RMA?
All defective products should be confirmed by us based on the customers’ RMA list and photos first, then we’d like to refund the money or compensate the goods by free of charge accordingly.
 
Q8. I want to keep our design in confidence; can we CHINAMFG NDA?
Sure, to protect customers’ profit is our obligatory responsibility, signed NDA would be valid to both of us.
.
What benefit we can get from you?
1) Competitive price
2) High quality control : 100% full inspection before shipment
3) High precision, tolerance can be ± 0.005mm
4) Fast lead time (5-7days for samples, 12-15 days for mass production)
5) Non-standard//OEM//customized service provided
6) No MOQ, small QTY is acceptable.
7) Factory ISO 9001 certification, ROHS material used
9) Professional export packing: separate Blister plastic box or Bubble Wrap/Pearl Wool +Carton+ Wooden Case, keep no scratch and damage

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Standard: GB
Surface Treatment: Anodizing, Painting, Phosphating, Passivation…
Customization: Yes
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

stainless pulley

Can stainless pulleys be retrofitted into existing systems for performance enhancements?

Yes, stainless pulleys can be retrofitted into existing systems to achieve performance enhancements. Here’s how:

  • Compatibility Assessment: Evaluate the compatibility of stainless pulleys with the existing system. Consider factors such as pulley size, shaft diameter, groove dimensions, and belt or rope type. Ensure that the stainless pulleys can be seamlessly integrated into the system without compromising its overall functionality.
  • Performance Analysis: Identify the performance goals or areas of improvement in the existing system. This could include increasing power transmission efficiency, reducing friction or wear, enhancing corrosion resistance, or meeting specific industry requirements. Determine how stainless pulleys can address these performance objectives.
  • Proper Sizing and Design: Select the appropriate stainless pulleys based on the system’s requirements and performance goals. Consider factors such as pulley size, groove shape, and materials. Ensure that the new pulleys are properly sized and designed to optimize the system’s performance.
  • Installation and Alignment: Follow proper installation procedures when retrofitting stainless pulleys. Ensure that the pulleys are aligned correctly with other system components such as belts, ropes, or shafts. Proper alignment minimizes misalignment-related issues, reduces wear, and maximizes power transmission efficiency.
  • Maintenance Considerations: Evaluate any changes in maintenance requirements after retrofitting stainless pulleys. Stainless pulleys may have different maintenance needs compared to the previous pulleys. Ensure that maintenance schedules and procedures are adjusted accordingly to maximize the benefits of the new pulleys.
  • System Testing and Validation: After retrofitting the stainless pulleys, conduct thorough testing and validation to ensure that the performance enhancements are achieved. Monitor factors such as power transmission efficiency, system vibration, noise levels, and overall system functionality. Make any necessary adjustments or fine-tuning to optimize the system’s performance.
  • Expert Consultation: If needed, consult with pulley manufacturers, engineers, or industry experts during the retrofitting process. They can provide valuable guidance and expertise in selecting the right stainless pulleys, ensuring compatibility, and optimizing the system’s performance.

By carefully assessing compatibility, identifying performance goals, selecting the appropriate stainless pulleys, ensuring proper installation and alignment, considering maintenance adjustments, conducting thorough testing, and seeking expert advice when necessary, existing systems can be retrofitted with stainless pulleys to achieve performance enhancements.

stainless pulley

What considerations should be kept in mind when selecting stainless pulleys for marine applications?

When selecting stainless pulleys for marine applications, several considerations should be kept in mind to ensure optimal performance and longevity. Here are key factors to consider:

  • Marine-Grade Stainless Steel: Choose pulleys made from marine-grade stainless steel, such as 316 stainless steel. Marine-grade stainless steel offers superior corrosion resistance, especially in saltwater environments. It withstands the corrosive effects of seawater, moisture, and exposure to marine elements, reducing the risk of premature pulley failure.
  • Finish and Coating: Consider pulleys with additional protective finishes or coatings suited for marine environments. These finishes, such as electro-polishing or specialized marine-grade coatings, provide an extra layer of protection against corrosion and help maintain the pulleys’ performance and appearance over time.
  • Sealed Bearings: Opt for stainless pulleys equipped with sealed bearings. Sealed bearings prevent water, salt, and contaminants from entering the bearing housing, ensuring smooth operation and extending the pulley’s lifespan in marine applications.
  • Load Capacity: Evaluate the load capacity requirements of the marine application. Ensure that the selected stainless pulleys can handle the expected loads without compromising performance or safety. Consider factors such as the weight of the cargo, tension on the ropes or belts, and dynamic loads that may occur during marine operations.
  • Size and Design: Consider the size and design of the pulleys to ensure they can be properly integrated into the marine system. Evaluate factors such as pulley diameter, groove size, and shaft diameter compatibility with ropes, belts, or cables used in the marine application. Proper sizing and design will optimize power transmission and reduce the risk of slippage or premature wear.
  • Environmental Factors: Assess the specific environmental factors in the marine application. Consider variables such as saltwater exposure, waves, humidity, temperature fluctuations, and potential chemical exposure. Select stainless pulleys that are specifically designed to withstand these environmental conditions.
  • Compliance with Regulations: Ensure that the selected stainless pulleys comply with relevant marine regulations and standards. Depending on the application, there may be specific requirements or certifications that the pulleys need to meet to ensure compliance and safety.

By considering these factors when selecting stainless pulleys for marine applications, you can choose pulleys that are well-suited to withstand the challenges of the marine environment, offer reliable performance, and contribute to the overall efficiency and safety of the marine system.

stainless pulley

What types of materials are typically used for the sheaves or wheels of stainless pulleys?

The sheaves or wheels of stainless pulleys are typically made from various materials to meet specific performance requirements. Here are some common materials used for the sheaves or wheels of stainless pulleys:

  • Stainless Steel: Stainless steel sheaves or wheels are commonly used in stainless pulleys to ensure compatibility and consistency in terms of corrosion resistance and durability. Stainless steel sheaves can be made from the same stainless steel grade as the pulley body, providing a cohesive and robust construction.
  • Nylon: Nylon is a popular choice for sheaves or wheels in stainless pulleys due to its excellent wear resistance, low friction coefficient, and self-lubricating properties. Nylon sheaves are lightweight, durable, and suitable for applications that require quiet and smooth operation.
  • Acetal: Acetal, also known as polyoxymethylene (POM), is another material used for sheaves or wheels in stainless pulleys. Acetal sheaves offer good mechanical strength, wear resistance, and low friction characteristics. They are often chosen for applications that involve high speeds or where chemical resistance is required.
  • UHMW (Ultra-High Molecular Weight Polyethylene): UHMW is a high-performance plastic known for its exceptional impact strength, abrasion resistance, and self-lubricating properties. UHMW sheaves or wheels are suitable for heavy-duty applications where resistance to wear, impact, and noise reduction are important.
  • Cast Iron: In certain industrial applications, particularly those involving heavy loads and high stress, cast iron sheaves or wheels may be used in stainless pulleys. Cast iron provides excellent strength and durability, making it suitable for demanding applications such as mining or construction.
  • Aluminum: Aluminum sheaves or wheels are lightweight and offer good corrosion resistance. They are commonly used in stainless pulleys where weight reduction is desired without compromising strength and performance.

The selection of the sheave or wheel material depends on factors such as the specific application requirements, load capacity, environmental conditions, and desired performance characteristics. By choosing the appropriate material, stainless pulleys can achieve optimal functionality, durability, and efficiency in their respective applications.

China manufacturer CNC Cast Iron Large Diameter Stainless Steel Grooved Pully Belt Ratchet Wheel Pulley Flywheel Manufactures Gear   pulley design	China manufacturer CNC Cast Iron Large Diameter Stainless Steel Grooved Pully Belt Ratchet Wheel Pulley Flywheel Manufactures Gear   pulley design
editor by CX

2024-05-02

Stainless Pulley

As one of the leading stainless pulley manufacturers, suppliers, and exporters of mechanical products, We offer stainless pulley and many other products.

Please contact us for details.

Manufacturer supplier exporter of a stainless pulley.

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