China Customized Aluminum Alloy Die Casting Pulley with Machining for Agricultural Fan pulley assembly

Product Description

                   Customized Aluminum Alloy Die Casting Pulley with Machining for Agricultural Supporter

Product

Description

Die casting mould

sort

One cavity molds / Multi-cavity molds of the very same portion /Loved ones cavity molds

Two or 3 plate molds is offered

Content

SKD61, H13, DIEVAR, QDN, 8407,2344V,TQ1,2343,forty five#Metal and many others.

dimension

In accordance to the drawing or sample

Manufacturing Procedure

Polish/Sand Blast/EDM/Milling/Texture/Grind/Pre-Treatment/Quenching/Lathe/Wire Minimize/Annealing/Mood etc.

Device

Milling equipment/EDM/EDM wire minimize machine/Die casting device/CNC device/grinding machine/Drilling machine/Lathe device etc.

Die casting component

Material

ADC12/ADC10/A360/A380/A356/Zinc 1# Zinc 2# /Zamak 3/ZL102/YL104/YL112/YL113/AIsi12Fe/AISi9Cu3 and so on.

Finished/area treatment method

Powder coating/Plated/Anodize/Painting/Chrome plating/Sand blasting/Nickel plated/Chromat conversion
coasted/electroplate/Galvanized etc.

Mildew and components

Design computer software

CAD, UG, Professional/E, Strong performs, JSCAST-V8 of Japan, Flow3d.v9.2 of The us and many others.

Certification

ISO9001:2015, ROHS, SGS

Die casting elements

Application

Precision metallic components and components / Computer Peripherals / Client Electrical Parts / Medical / Industrial Factors /
Telecommunications / Automotive / Lights elements / Home furniture elements and many others.

        Manufacture Approach:
        1.Assessment the element design and style,drawings and top quality common from consumers.
        2. CZPT and Tooling design & manufacturing
        3. CZPT and Tooling tests & confirm the sample
        4. Die casting uncooked castings
        5.Surface therapy: Trimming,Deburring, sharpening, cleaning, passivation & power coating
        and other need from Customer
        6. Precision machining: CNC lathes, milling, drilling, grinding and so on
        7. Total Inspection
        8. Packing
        9. Delivery

        -Molds are meticulously machined to the closest tolerance using the latest equipment 
        -The prototype need to be created if the buyer require 
        -We offer secondary processing this sort of as oil spraying, monitor printing, assembly ect. 
        -Traceability is taken care of from all inspection gages 
        -Mildew fix and upkeep are also supported internally.

Material   Aluminum Alloy ADC12 ,A380, Al 6061
Surface  Treament Anodising, powder coating, sand blasting, portray
Part Weight from 3 g — 20kgs
Software Industry fittings and Construction and Decoration.
Casting  Machine   200-1200 tons 
Capacity   Output 100 tons per month.
New Moulds   Opening new mould about 30 days .
Fabrication   Die designing→Die making→Smelting&alloying→QC→Die casting→remove burrs
→QC→Surface treatment→QC→Packing→QC→Shipping→After Sale Service
 Deep  Processing   CNC / Cutting / Punching / Checking / Tapping / Drilling / Milling
Certification   1. ISO9001-2015
  2. GB/T28001-2001(including all the standard of OHSAS18001:1999)
  3. GB/T24001-2004/ISO 14001:2004
  4. GMC.
 MOQ As custimer’s .  Usually 10-12 tons for a 20’FT 20-23 tons for a 40HQ.
 Free  Samples  YES
 Payment   1. T/T: 50% deposite, the balance will be paid before delivery
  2. L/C: the balance irrevocable L/C at sight.
 Delivery  time
  1. Mould: 35-45 times
  2.  Bulk Buy: 30-forty times
 OEM   Available.

       1. Q: Why choose CZPT solution?
       A: We CZPT have our possess plant HangZhou CZPT machinery Co., Ltd, consequently, we can
       surely assure the  quality of each item and offer you comparable price.

       2. Q: Do you give OEM Support?
       A: Yes, we supply OEM Services.

      3. Q: Do you give tailored aluminum die casting items?
      A: Indeed. Customers give us drawings and requirements, and we will manufacture appropriately.

      4. Q: What is your payment time period?
      A: We offer types of payment terms this sort of as L/C, T/T, Paypal, Escrow, etc.

     
        Please make contact with us if you have any demand.

 

US $0.5-3
/ Piece
|
100 Pieces

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Machinery Parts

###

Samples:
US$ 3/Piece
1 Piece(Min.Order)

|

Order Sample

aluminum casting parts

###

Customization:

###

Item
Description
Die casting mold
type
Single cavity molds / Multi-cavity molds of the same part /Family cavity molds
Two or three plate molds is available
Material
SKD61, H13, DIEVAR, QDN, 8407,2344V,TQ1,2343,45#Steel etc.
dimension
According to the drawing or sample
Production Process
Polish/Sand Blast/EDM/Milling/Texture/Grind/Pre-Treatment/Quenching/Lathe/Wire Cut/Annealing/Temper etc.
Machine
Milling machine/EDM/EDM wire cut machine/Die casting machine/CNC machine/grinding machine/Drilling machine/Lathe machine etc.
Die casting part
Material
ADC12/ADC10/A360/A380/A356/Zinc 1# Zinc 2# /Zamak 3/ZL102/YL104/YL112/YL113/AIsi12Fe/AISi9Cu3 etc.
Finished/surface treatment
Powder coating/Plated/Anodize/Painting/Chrome plating/Sand blasting/Nickel plated/Chromat conversion
coasted/electroplate/Galvanized etc.
Mold and parts
Design software
CAD, UG, Pro/E, Solid works, JSCAST-V8 of Japan, Flow3d.v9.2 of America etc.
Certification
ISO9001:2015, ROHS, SGS
Die casting parts
Application
Precision metal parts and components / Computer Peripherals / Consumer Electrical Components / Medical / Industrial Components /
Telecommunications / Automotive / Lighting components / Furniture components etc.

###

Material   Aluminum Alloy ADC12 ,A380, Al 6061
Surface  Treament Anodising, powder coating, sand blasting, painting
Part Weight from 3 g — 20kgs
Application Industry fittings and Construction and Decoration.
Casting  Machine   200-1200 tons 
Capability   Output 100 tons per month.
New Moulds   Opening new mould about 30 days .
Fabrication   Die designing→Die making→Smelting&alloying→QC→Die casting→remove burrs
→QC→Surface treatment→QC→Packing→QC→Shipping→After Sale Service
 Deep  Processing   CNC / Cutting / Punching / Checking / Tapping / Drilling / Milling
Certification   1. ISO9001-2015;
  2. GB/T28001-2001(including all the standard of OHSAS18001:1999);
  3. GB/T24001-2004/ISO 14001:2004;
  4. GMC.
 MOQ As custimer’s .  Usually 10-12 tons for a 20’FT; 20-23 tons for a 40HQ.
 Free  Samples  YES
 Payment   1. T/T: 50% deposite, the balance will be paid before delivery;
  2. L/C: the balance irrevocable L/C at sight.
 Delivery  time
  1. Mould: 35-45 days
  2.  Bulk Order: 30-40 days
 OEM   Available.
US $0.5-3
/ Piece
|
100 Pieces

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Machinery Parts

###

Samples:
US$ 3/Piece
1 Piece(Min.Order)

|

Order Sample

aluminum casting parts

###

Customization:

###

Item
Description
Die casting mold
type
Single cavity molds / Multi-cavity molds of the same part /Family cavity molds
Two or three plate molds is available
Material
SKD61, H13, DIEVAR, QDN, 8407,2344V,TQ1,2343,45#Steel etc.
dimension
According to the drawing or sample
Production Process
Polish/Sand Blast/EDM/Milling/Texture/Grind/Pre-Treatment/Quenching/Lathe/Wire Cut/Annealing/Temper etc.
Machine
Milling machine/EDM/EDM wire cut machine/Die casting machine/CNC machine/grinding machine/Drilling machine/Lathe machine etc.
Die casting part
Material
ADC12/ADC10/A360/A380/A356/Zinc 1# Zinc 2# /Zamak 3/ZL102/YL104/YL112/YL113/AIsi12Fe/AISi9Cu3 etc.
Finished/surface treatment
Powder coating/Plated/Anodize/Painting/Chrome plating/Sand blasting/Nickel plated/Chromat conversion
coasted/electroplate/Galvanized etc.
Mold and parts
Design software
CAD, UG, Pro/E, Solid works, JSCAST-V8 of Japan, Flow3d.v9.2 of America etc.
Certification
ISO9001:2015, ROHS, SGS
Die casting parts
Application
Precision metal parts and components / Computer Peripherals / Consumer Electrical Components / Medical / Industrial Components /
Telecommunications / Automotive / Lighting components / Furniture components etc.

###

Material   Aluminum Alloy ADC12 ,A380, Al 6061
Surface  Treament Anodising, powder coating, sand blasting, painting
Part Weight from 3 g — 20kgs
Application Industry fittings and Construction and Decoration.
Casting  Machine   200-1200 tons 
Capability   Output 100 tons per month.
New Moulds   Opening new mould about 30 days .
Fabrication   Die designing→Die making→Smelting&alloying→QC→Die casting→remove burrs
→QC→Surface treatment→QC→Packing→QC→Shipping→After Sale Service
 Deep  Processing   CNC / Cutting / Punching / Checking / Tapping / Drilling / Milling
Certification   1. ISO9001-2015;
  2. GB/T28001-2001(including all the standard of OHSAS18001:1999);
  3. GB/T24001-2004/ISO 14001:2004;
  4. GMC.
 MOQ As custimer’s .  Usually 10-12 tons for a 20’FT; 20-23 tons for a 40HQ.
 Free  Samples  YES
 Payment   1. T/T: 50% deposite, the balance will be paid before delivery;
  2. L/C: the balance irrevocable L/C at sight.
 Delivery  time
  1. Mould: 35-45 days
  2.  Bulk Order: 30-40 days
 OEM   Available.

Three basic types of pulleys, their applications and ideal mechanical advantages

There are three basic types of pulleys: movable, fixed and compound. Each has its advantages and disadvantages, and you should be able to judge which type is best for your needs by looking at the table below. Once you have mastered the different types of pulleys, you can choose the right pulley for your next project. Now that you have mastered the three basic types, it is time to understand their applications and ideal mechanical advantages.
pulley

describe

The stress characteristics of a pulley depend on its size and construction. These stresses are derived by comparing the stress characteristics of different pulley designs. Stress criteria include static and fatigue strength analyses and specify maximum stress ranges. Stresses are calculated in a 3D stress field, including radial, tangential and axial stresses. The stress characteristics of pulleys are critical to the design and manufacture of industrial machines.
The principal stresses on the pulley shell are distributed in the tangential and hoop directions, close to the centerline of the pulley. If the pulley has a wide face, the axial stress occurring near the shell/disk junction can be large. The stress distribution was determined using British Standard BS5400 Part 10: Stresses at the shell and end disc connections for infinite fatigue life.
Another type of composite is a pulley with a belt section. Such structures are well known in the art. The corresponding help chapters for these elements contain detailed descriptions of the internal structure of these components. Chamfers between pulleys can also be defined using multiple tapers, with a smaller taper extending from midpoint 44 to large diameter 42. Additionally, the pulley can have multiple taper angles, and as the pulley moves away, the taper angle is from the center.

type

A pulley system uses a rope to move the object and one side of the rope to lift the load. The load is attached to one end of the pulley, while the other end can move freely in space. The force applied to the free end of the rope pulls the load up or down. Because of this, the mechanical advantage of the movable pulley is two to one. The greater the force applied to the free end of the rope, the greater the amount of movement achieved.
There are three common types of pulleys. The cast-iron variety has a rim at the front and a hub at the back. The arms of the pulley can be straight or curved. When the arms contract and yield instead of breaking, they are in tension. The top of the pulley centers the belt in motion and is available in widths ranging from 9mm to 300mm.
The rope, hub and axle are mounted on the pulley. They are common and versatile mechanical devices that make it easier to move or lift objects. Some pulleys change the direction of the force. Others change the magnitude. All types of pulleys can be used for a variety of different applications. Here are some examples. If you’re not sure which type to choose, you can find more resources online.
pulley

application

The applications for pulleys are almost limitless. This simple machine turns complex tasks into simple ones. They consist of a rope or chain wrapped around a wheel or axle. Using ropes, one can lift heavy objects without the enormous physical exertion of traditional lifting equipment. Some pulleys are equipped with rollers, which greatly magnifies the lifting force.
When used properly, the pulley system can change the direction of the applied force. It provides a mechanical advantage and allows the operator to remain separate from heavy objects. They are also inexpensive, easy to assemble, and require little lubrication after installation. Also, once installed, the pulley system requires little maintenance. They can even be used effortlessly. Despite having many moving parts, pulley systems do not require lubrication, making them a cost-effective alternative to mechanical lifts.
Pulleys are used in many applications including adjustable clotheslines in different machines, kitchen drawers and motor pulleys. Commercial users of pulley systems include cranes. These machines use a pulley system to lift and place heavy objects. They are also used by high-rise building washing companies. They can easily move a building without compromising its structural integrity. As a result, many industries rely on technology to make elevators easier.

Ideal mechanical advantage

The ideal mechanical advantage of a pulley system is the result of rope tension. The load is pulled to the center of the pulley, but the force is evenly distributed over the cable. Two pulleys will provide the mechanical advantage of two pulleys. The total energy used will remain the same. If multiple pulleys are used, friction between pulleys and pulleys reduces the return of energy.
Lever-based machines are simple devices that can work. These include levers, wheels and axles, screws, wedges and ramps. Their ability to work depends on their efficiency and mechanical superiority. The ideal mechanical advantage assumes perfect efficiency, while the actual mechanical advantage takes friction into account. The distance traveled by the load and the force applied are also factors in determining the ideal mechanical advantage of the pulley.
A simple pulley system has an MA of two. The weight attached to one end of the rope is called FA. Force FE and load FL are connected to the other end of the rope. The distance that the lifter pulls the rope must be twice or half the force required to lift the weight. The same goes for side-by-side pulley systems.

Materials used in manufacturing

While aluminum and plastic are the most common materials for making pulleys, there are other materials to choose from for your timing pulleys. Despite their different physical properties, they all offer similar benefits. Aluminum is dense and corrosion-resistant, and plastic is lightweight and durable. Stainless steel is resistant to stains and rust, but is expensive to maintain. For this reason, aluminum is a popular choice for heavy duty pulleys.
Metal can also be used to make pulleys. Aluminum pulleys are lightweight and strong, while other materials are not as durable. CZPT produces aluminium pulleys, but can also produce other materials or special finishes. The list below is just representative of some common materials and finishes. Many different materials are used, so you should discuss the best options for your application with your engineer.
Metals such as steel and aluminum are commonly used to make pulleys. These materials are relatively light and have a low coefficient of friction. Steel pulleys are also more durable than aluminum pulleys. For heavier applications, steel and aluminum are preferred, but consider weight limitations when selecting materials. For example, metal pulleys can be used in electric motors to transmit belt motion.
pulley

cost

Replacing a tensioner in a car’s engine can cost anywhere from $90 to $300, depending on the make and model of the car. Cost can also be affected by the complexity of the pulley system and how many pulleys are required. Replacement costs may also increase depending on the severity of the damage. The cost of replacing pulleys also varies from car to car, as different manufacturers use different engines and drivetrains.
Induction motors have been an industrial workhorse for 130 years, but their cost is growing. As energy costs rise and the cost of ownership increases, these motors will only get more expensive. New technologies are now available to increase efficiency, reduce costs and improve safety standards.
The average job cost to replace an idler varies from $125 to $321, including labor. Parts and labor to replace a car pulley can range from $30 to $178. Labor and parts can cost an additional $10 to $40, depending on the make and model of the car. But the labor is worth the money because these pulleys are a critical part of a car’s engine.

China Customized Aluminum Alloy Die Casting Pulley with Machining for Agricultural Fan     pulley assembly	China Customized Aluminum Alloy Die Casting Pulley with Machining for Agricultural Fan     pulley assembly
editor by czh 2023-01-17

Stainless Pulley

As one of the leading stainless pulley manufacturers, suppliers, and exporters of mechanical products, We offer stainless pulley and many other products.

Please contact us for details.

Manufacturer supplier exporter of a stainless pulley.

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